Wilson’s Hydraulic Lime and Cement Works Ruins

Wilson Road, Warkworth

  • Aerial of Wilson’s Hydraulic Lime and Cement Works Ruins.
    Copyright: Rodney District Council. Date: 13/09/2005.
  • Wilson’s Hydraulic Lime and Cement Works on Mahurangi Harbour. Taken 1904. Ref: natlib.govt.nz:tapuhi: PAColl-5934-02. Permission of the Alexander Turnbull Library, Wellington, New Zealand, must be obtained before any re-use of this image..
    Copyright: Alexander Turnbull Library. Taken By: Photographer Unknown.
  • Wilson’s Hydraulic Lime and Cement Works Ruins.
    Copyright: NZ Historic Places Trust. Taken By: Martin Jones. Date: 6/12/2006.

List Entry Information

List Entry Status Listed List Entry Type Historic Place Category 1 Public Access Private/No Public Access
List Number 82 Date Entered 23rd June 1983

Locationopen/close

Extent of List Entry

Extent includes the land described as Secs 1-2 SO 379415 (CTs 405520-405521, NZ Gazette 2008, p.363), Lot 4 DP 204384 (CT NA131A/962), Lot 4 DP 157198 (NA94B/901), Lot 3 DP 54387 (NZ Gazette 1995, p.1788) and Allots 373-374 Parish of Mahurangi (Sec 62 Conservation Act 1987), North Auckland Land District, and the buildings and structures known as Wilson’s Hydraulic Lime and Cement Works Ruins thereon.

City/District Council

Auckland Council (Rodney District Council)

Region

Auckland Council

Legal description

Secs 1-2 SO 379415 (CTs 405520-405521, NZ Gazette 2008, p.363), Lot 4 DP 204384 (CT NA131A/962), Lot 4 DP 157198 (NA94B/901), Lot 3 DP 54387 (NZ Gazette 1995, p.1788) and Allots 373-374 Parish of Mahurangi (Sec 62 Conservation Act 1987), North Auckland Land District

Summaryopen/close

Incorporating visible remains from the early 1880s onwards, the former Wilson’s Cement Works at Warkworth is nationally and internationally significant as the first factory to commercially produce Portland cement in Australasia, and possibly the Southern Hemisphere. The complex is also of high value for its connections with the earlier development and production of industrial-scale hydraulic lime in New Zealand. Both hydraulic lime and cement were important to the country’s construction industry, including as essential ingredients of concrete. Plain concrete, in particular, appears to have been more commonly used in New Zealand than most other countries in the nineteenth century. Reinforced concrete was also rapidly adopted in New Zealand at an internationally early stage.

Land beside the Mahurangi River is traditionally associated with Ngati Manuhiri. In 1841, the area was acquired by the Crown as part of the Mahurangi Purchase. European settlers soon recognised that local limestone might be useful for producing lime, a component of products that included mortar for construction work. By 1849 or 1850, stone-based lime was being locally produced. John Southgate is said to have manufactured a more water-resistant product, hydraulic lime, on the current cement works site in the early 1850s. In 1857, the site formed part of a large property obtained by two other producers, Auckland entrepreneurs Walter Combes and William Crush Daldy: at this time, it contained a lime kiln, a hut and a jetty.

In 1869, the property was purchased by Nathaniel Wilson (1836-1919), who through his commitment to improving production techniques became known as the ‘father’ of cement manufacture in New Zealand. Wilson initially pioneered the production of fine-ground hydraulic lime, which gained wide currency after establishment of the firm John Wilson and Company (with Nathaniel’s brothers, John and James) in 1878 because this material was easier to package and use. From the mid-1880s, the business also became the first in Australasia, and possibly the Southern Hemisphere, to develop and produce Portland cement in marketable quantities.

Surviving remnants of the period before cement production include a set of lime kilns and a concrete residence, both erected using hydraulic lime. The latter structure was one of several workers’ houses on the site, and probably built at a similar time to other showcase structures erected by the company from 1880 onwards to advertise their products in and around Auckland. In 1882, the complex also included a boiler stack, grinding equipment, storage sheds, tramways, and separate wharves for loading lime and discharging fuel. The lime was obtained from a large quarry immediately beside the main buildings.

Wilsons’ developed its Portland cement in 1884, offering it for sale the following year. New purpose-built equipment included two large vertical kilns and a pug mill. Hydraulic lime production continued, including for structures such as the Pots Hill Reservoir, Sydney, which kept the works operating during a subsequent period of economic depression. In 1903-4, when the business became a public limited liability company, American-made rotary kilns were introduced to produce cement more effectively. At this time, the firm manufactured some 20,000 tons annually and employed 180 workmen.

Notable structures erected using Wilsons’ cement included Grafton Bridge (1907-10) in Auckland, which had the longest single concrete span in the world when built. In 1907-8, the company doubled the size of its plant and capacity at a cost of £30,000. In 1913, it was reported to have ‘the largest output of any cement manufactory in the Dominion’. As a visible reflection of this, an imposing 42-metre reinforced concrete chimney designed by the manager, T.H. Wilson, was erected in 1916. The outbreak of the First World War in 1914 and increasing competition in the marketplace, however, ultimately led to financial losses. In 1918, three major cement companies, including the Warkworth-based enterprise, amalgamated to form Wilsons (NZ) Portland Cement Company. Cement production subsequently shifted to a newer factory at Portland, near Whangarei, in 1924, followed by hydraulic lime production four years later. In 1930, most of the land was sold to Benjamin Hamilton, storekeeper of Warkworth.

During the Second World War (1939-45), the complex was damaged during a demolition exercise carried out by the Home Guard and United States military personnel. Full public ownership of the site occurred in 2003.

The surviving complex, including its associated quarry and tailings, can be considered to have aesthetic significance for its striking visual appearance and setting; archaeological significance for its potential to provide information about the development of the hydraulic lime and concrete industries in New Zealand; architectural significance as a rare purpose-built complex for the manufacture of lime and cement manufacture in the nineteenth- and early twentieth centuries; historical significance for its connections with the early development of these industries in New Zealand, with notable figures such as Nathaniel Wilson, and with the role of industrial enterprise and labour during this period; and technological and scientific significance as the birthplace of industrially-produced Portland cement in Australasia and possibly the Southern Hemisphere. The complex forms part of a wider landscape of significance, which includes the associated Manager’s House (Former) (List No. 2600).

Linksopen/close

Construction Professionalsopen/close

T. H. Wilson

No biography is currently available for this construction professional

Additional informationopen/close

Construction Dates

Partial Demolition
-
Removal of rotary kilns and other plant for transfer to Portland

Partial Demolition
-
Partial demolition by Home Guard and US military personnel

Original Construction
-
Lime kilns

Addition
-
Engineer’s House

Addition
1894 -
Chimney (base surviving)

Addition
-
Vertical cylindrical kilns

Addition
1898 -
Engine and boiler rooms

Additional building added to site
-
Ball and Tube Mill building

Addition
-
Limestone Store

Addition
1902 -
Brick kiln

Addition
1903 -
Coal Mill building

Addition
-
Additions, including upper storey of Ball and Tube Mill

Addition
1916 -
Main chimney, and extension to Limestone Store

Addition
-
Steel-built kiln

Addition
-
Up-and-over limestone crusher

Addition
-
Limestone drying chimney

Addition
-
Storage bins

Addition
-
Packing shed [floor surviving]

Addition
-
Cement store [floor surviving]

Addition
-
Abutments for ropeways or tramways

Addition
-
Wharf

Public NZAA Number

R09/703

Completion Date

26th June 2015

Report Written By

Martin Jones

Information Sources

Thornton, 1982

Geoffrey G. Thornton, New Zealand's Industrial Heritage, A.H. & A.W. Reed, Wellington, 1982

Thornton, 1996

Geoffrey Thornton, Cast in Concrete: Concrete Construction in New Zealand 1850-1939, Auckland, 1996

New Zealand Herald

New Zealand Herald

New Zealand Herald, 7 Dec 1882, p.3.

Dave Pearson Architects Limited, 2005

Dave Pearson Architects Limited, ‘Wilson’s Cement Works, Warkworth: A Conservation Plan,’ unpublished report, Auckland, 2005.

Geometria Limited, 2007

Geometria Limited, ‘Wilson Cement Works: Archaeological Assessment’, unpublished report, Auckland, 2007.

Marriot & La Roche, 2011

Marriott, Andrew and John La Roche, ‘The Cement Works of Northland’, in La Roche, John (ed.), Evolving Auckland: The City’s Engineering Heritage, Christchurch, 2011

Wilson, 1957

Wilson, Thomas Henry, History of the Birth and Growth of Wilson’s Portland Cement in New Zealand, Auckland, 1957.

Other Information

Please note that entry on the New Zealand Heritage List/Rarangi Korero identifies only the heritage values of the property concerned, and should not be construed as advice on the state of the property, or as a comment of its soundness or safety, including in regard to earthquake risk, safety in the event of fire, or insanitary conditions.

A fully referenced upgrade report is available on request from the Northern Region Office of Heritage New Zealand